Product Processing
These prototype molds are designed specifically for customers who
require rapid delivery. They utilize efficient processing and a
simplified cooling system to ensure molds can be completed and
delivered in a very short timeframe, making them ideal for urgent
R&D testing and market demonstrations.
Process Flow
- Quick Requirements Verification and Design for Material (DFM)
Analysis
- Quick Verification with Mold Flow Simulation
- CNC Machining and EDM Finishing
- Simplified Assembly and Mold Trial
- Quick Prototype Delivery
Product Specifications
| Item | Parameter Description |
|---|
| Mold Type | Quick Prototype Delivery |
| Mold Material | Aluminum Alloy P20 |
| Number of Cavities | Single |
| Mold Life | 10,000–50,000 Molds |
| Part Accuracy | ±0.05mm |
| Surface Treatment | Polishing, Sandblasting |
| Applicable Materials | ABS, PP, PC |
| Cooling System | Simple Cooling |
| Hot Runner System | None |
| Turn-off Time | 7–12 Days |
Product Applications
- Emergency R&D Verification
- Sample Display and Roadshow
- Marketing Prototypes
- Short-Run Trial Production
Product Advantages
- Shortest Turn-around Time: 7–12 Days
- Low Cost, Suitable for R&D
- Flexible Modifications and Rapid Optimization
- Suitable for Preemptive Market Verification
- Expedited Customization Available
FAQ
Q1: What is the Turn-around Time?
A1: 7–12 Days, Fast Delivery Available
Q2: What is the mold lifespan?
A2: Approximately 10,000–50,000 molds
Q3: Does it support expedited production?
A3: Yes, we can provide emergency solutions.
Q4: What materials are suitable?
A4: Common plastics such as ABS, PC, and PP.
Q5: Can it be used for mass production?
A5: Not recommended. Suitable for short-term R&D.
Personalized customization services
- Expedited delivery available
- Configurable with various cooling systems
- Optimize production cycles based on your needs
- Ensure rapid verification meets your needs
Transparent Part Prototype
| Transparent Part Prototype |
| Mold Material | S136H NAK80 |
| Cavities | Single |
| Mold Life | 100,000–200,000 Molds |
| Part Accuracy | ±0.02mm |
| Surface Treatment | Mirror Polishing |
| Applicable Materials | PC, PMMA |
| Cooling System | High-Efficiency Cooling |
| Hot Runner System | Configurable |
| Production Cycle | 15–22 Days |
Product Applications
- Transparent Appearance Parts
- Optical Test Samples
- Lamp and Lens Part Verification
- Market Display Samples
Product Advantages
- Mirror Polishing Ensures Transparency
- High Accuracy: ±0.02mm
- Moderate Mold Life: Reusable
- Surface Quality Approaching Production Standards
- Suitable for Optical and Appearance Part Testing
FAQ
Q1: Can Transparency Be Guaranteed?
A1: Yes, Mirror Polishing Can Be Used
Q2: What is the turnaround time?
A2: 15–22 days
Q3: Is it suitable for PC and PMMA?
A3: Yes, it supports common transparent materials.
Q4: What is the mold lifespan?
A4: 100,000–200,000 molds.
Q5: Can it be mass-produced?
A5: Primarily for R&D purposes. See the mass production plan
for reference.
Customized Services
- Mirror polishing and optical processing available.
- Hot runner configuration available for enhanced transparency.
- Process optimization for transparent materials.
- Meeting optical and exterior design requirements.
