Insert molding achieves one-step molding by directly embedding metal, ceramic, or functional components into a plastic part during the injection molding process. This process maintains the part's lightweight while enhancing its wear resistance, rigidity, and functionality, making it widely used in high-end industries.

1. Mold Design: Determine insert position and mounting structure
2. Mold Flow Analysis: Evaluate plastic flow and wrapping performance
3. CNC and EDM Machining: Ensure insert slot accuracy
4. Mold Assembly: Insert positioning and cooling system installation
5. Mold Trial Verification: Check bonding strength and dimensional accuracy

• Strong bond between plastic and insert
• Supports complex part designs
• Reduces secondary processing costs
• Long mold life, suitable for mass production

• Q1: Will the insert affect plastic flow?
  A1: Mold flow analysis can optimize filling and avoid defects.
• Q2: Is this mold suitable for high-precision parts?
  A2: Yes, with tolerances within ±0.02mm.
• Q3: What is the typical mold lifespan?
  A3: Typical mold lifespans are up to one million cycles.
• Q4: Can insert assembly be automated?
  A4: Yes, with robotic insert placement.
• Q5: Is this suitable for small-batch trial production?
  A5: Yes, with low-cavity mold solutions available.

We support customization of insert type, cavity count, mold structure, and automation interfaces to meet customers' individual needs in diverse applications.