Product Process:

Insert molding is an injection molding process that embeds metal, threaded components, or other functional parts into plastic products. This allows for a single-step molding process, combining the lightweight design of plastic with the high strength of inserts. This reduces subsequent assembly steps and improves overall quality.

Process Flow:

1. Mold Design: Plan the structure based on the insert's shape and function
2. Mold Flow Analysis: Ensure uniform and defect-free plastic flow
3. CNC and Spark EDM: Create high-precision cavities and insert slots
4. Mold Assembly: Install the cooling circuit and positioning device
5. Mold Trial Inspection: Test the product's dimensional accuracy and insert stability

Product Specifications:

Product Advantages:

• Plastic and insert are integrally molded for a secure bond
• High accuracy: ±0.018mm, meeting precision part requirements
• Reduced labor and assembly costs
• Long mold life Suitable for continuous mass production

FAQ:

Customized Services:

We offer comprehensive customization of mold cavities, insert shape, cooling system, and surface treatment to meet diverse customer production goals.