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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

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Brand Name :	MID MOULD
Payment Terms :	50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :	25–45 working days (longer for complex tools)
Certification :	ISO9001,FDA,ISO13485
Price :	USD $3,000–$50,000 per set (depending on complexity)
Supply Ability :	20–35 sets per month, depending on structure

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Product Details
Company Profile

Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

Product Process

This insert injection mold utilizes a "pre-insert placement followed by injection molding" process, achieving an integrated bond between the plastic and the insert during the molding process. Compared to traditional assembly, this process improves bonding strength while effectively shortening production cycles. It is widely used in the electronics, home appliance, and automotive industries.

Process Flow

Mold Design: Plan the insert installation position and guide grooves
CAE Simulation: Analyze plastic flow and stress distribution
Precision Machining: Use high-speed CNC to machine the mold surface and insert slots
Assembly and Commissioning: Install the positioning device and water cooling system
Mold Trial Inspection: Verify the product appearance, dimensions, and insert strength

Product Specifications

Item	Description
Mold Type	Insert Injection Mold
Mold Material	P20 1.2344 S136
Cavities	2–16
Mold Life	500,000–1,000,000 cycles
Surface Treatment	Polishing, Nitriding, Sandblasting
Applicable Plastics	PP, PC, ABS, PBT
Insert Type	Copper, Steel, Electronic Pins
Product Accuracy	±0.02mm
Cooling System	Parallel Water Cooling Circuits
Product Cycle	50–75 Days

Product Applications

Electrical Switch and Socket Housings
Precision Medical Consumables
Automotive Electronic Components
Industrial Connectors

Product Advantages

Plastic and insert molding in one piece Strong and durable
Reduced assembly and labor costs
Supports multi-cavity molds and high production capacity
Suitable for precision part production

FAQ

Q1: Will the insert fall off easily?

A1: No, the plastic melts and forms a strong bond.

Q2: Does it support different types of inserts?

A2: Yes, we can customize metal, ceramic, or sensor inserts.

Q3: What is the typical mold lifespan?

A3: Up to one million mold cycles, depending on the steel material and the operating environment.

Q4: Is it suitable for high-volume production?

A4: Yes, the mold can be designed with multiple cavities, resulting in fast cycle times.

Q5: Does an insert mold increase production costs?

A5: The initial investment is slightly higher, but it saves on subsequent assembly costs, making it more economical overall.

Customized Services

We can customize the number of mold cavities, insert material, cooling solution, and automation interfaces to meet diverse application scenarios, from mass production to precision production.

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