Insert injection molding improves the overall performance and practicality of a product by embedding functional components into the plastic during the injection molding process. This process reduces assembly steps, improves production efficiency, and ensures consistent appearance and precision.

• Mold Design: Analysis of Insert Positioning and Stress Distribution
• CAE Simulation: Optimization of Filling and Venting Design
• Precision Machining: CNC and EDM Complete Cavity Fabrication
• Assembly of Cooling System and Insert Positioning Device
• Mold Trial Testing: Verification of Bonding Strength and Dimensions

• One-Shot Molding, Reduces Assembly Steps
• High Accuracy: ±0.015mm
• Long Mold Life, Controllable Costs
• Strong Bonding, Durable

• Q1: Can the Mold Withstand High-Intensity Production?

  A1: Yes, with a service life of up to one million mold cycles.

• Q2: Will the part deform?

  A2: Mold flow analysis and cooling systems ensure stability.

• Q3: Can complex inserts be made?

  A3: Yes, we support multiple insert combinations.

• Q4: What is the production cycle?

  A4: Typically 50–80 days.

• Q5: Can customization be provided?

  A5: Yes, we can customize the design based on customer needs.

We support customized solutions for mold cavity count, insert type, cooling system, and surface treatment to ensure our customers' production goals are met.