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1 - 8 Cavities Insert Molds Customized Injection Mold For Metal Plastic Overmolding

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1 - 8 Cavities Insert Molds Customized Injection Mold For Metal Plastic Overmolding

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Brand Name :	MID MOULD
Payment Terms :	50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time :	25–45 working days (longer for complex tools)
Certification :	ISO9001,FDA,ISO13485
Price :	USD $3,000–$50,000 per set (depending on complexity)
Supply Ability :	20–35 sets per month, depending on structure

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1 - 8 Cavities Insert Molds Customized Injection Mold For Metal Plastic Overmolding

Product Process:

The insert injection mold combines "pre-insert + melt injection" technology to ensure the product retains the lightweight advantages of plastic while also possessing the wear resistance and electrical conductivity of metal or functional parts.

Process Flow:

Mold Design: Determine the insert installation space and fixing method
CAE Simulation: Optimize plastic flow and insert force distribution
CNC Machining: High-precision cutting and EDM cavity machining
Assembly and Commissioning: Add cooling channels and positioning mechanisms
Mold Verification: Check insert bonding strength and dimensions

Product Specifications:

Item	Parameter	Description
Mold Type	Insert injection mold
Mold Material	S136 H13 1.2738
Number of Cavities	1–8
Mold Life	700,000–1.5 million cycles
Surface Treatment	Chrome plating, polishing, nitriding
Applicable Plastics	ABS, PC, PA66, PBT
Insert Type	Nuts, threaded parts, conductive parts
Product Accuracy	±0.015mm
Cooling System	High-efficiency water cooling with parallel piping
Production Cycle	55–85 days

Product Applications:

Electrical terminals and connectors
Industrial fastener components
Automotive support components
Medical plastic-coated metal structural components

Product Advantages:

Strong product bonding Long service life
Reduces labor assembly costs
Suitable for high-precision functional parts
Meets the needs of multiple industries

FAQ:

Q1: Can insert molds be used for small-batch trial production?

A1: Yes, we support small-cavity mold designs.

Q2: Are there any restrictions on insert materials?

A2: No, common metals and ceramics are acceptable.

Q3: What is the typical mold lifespan?

A3: Up to one million mold cycles under normal use.

Q4: Is the production cycle flexible?

A4: It can be adjusted based on complexity and urgency.

Q5: Can customization be supported?

A5: Yes, we can customize based on insert type, number of cavities, and automation requirements.

Customized Services:

We can customize insert type, number of mold cavities, cooling methods, and automation interfaces to meet the specific needs of industries such as medical, automotive, and electronics.

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