Product Process

Insert injection molding achieves efficient, one-shot manufacturing by embedding functional components (such as threads, copper parts, or sensors) into the plastic during molding. This method simultaneously meets strength, functionality, and aesthetic requirements while reducing post-processing costs.

Process Flow

1. Mold Design: Plan the insert insertion method and fixing slot position
2. CAE Analysis: Optimize melt flow and venting channels
3. CNC and EDM: Ensure cavity and insert slot accuracy
4. Mold Assembly: Insert positioning and cooling structure installation
5. Mold Trial Inspection: Verify insert bonding and dimensions

Product Specifications

Product Advantages

• One-shot molding, combining strength and functionality
• High accuracy: ±0.02mm
• Reduces subsequent assembly steps
• Long mold life, suitable for long-term mass production

FAQ

• Q1: Is the insert easily detached?

  A1: No, the insert is firmly integrated into the plastic.

• Q2: Is it suitable for automated insert placement?

  A2: Yes, it can be used with a robot.

• Q3: What is the mold production cycle?

  A3: Typically 60–85 days, slightly longer for complex designs.

• Q4: Is the mold suitable for small batches?

  A4: Yes, we offer low-cavity mold solutions.

• Q5: Can it be customized according to customer needs?

  A5: Yes, we support fully customized designs.

Customized Services

We can customize mold structure, insert design, cooling methods, and automation interfaces to meet diverse production needs.